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Overflow Filling Machine Selection Guide by Daily Production
 



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FOF MANUAL - < 800 Containers per Day

This filling machine has the smallest footprint (floor space) required. It will fill almost any size container including large ones such as gallon and 2.5 gallon. The filling sequence is controlled entirely by the operator with both hands required for operation as well as bottle handling. With one or two filling nozzles, this is the lowest cost overflow filling machine with limited output. Price ranges from US$6000 to US$12,000 depending on type of bulk supply pump used.
 
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FOF BENCHTOP
- < 1200 Containers per Day

This filling machine is also a small footprint machine best suited to filling small to medium container sizes e.g. 1 oz to 1 gallon. The filling sequence is controlled entirely by the operator with both hands required for operation as well as bottle handling. With up to four filling nozzles, this is the lowest cost overflow filling machine with limited but substantial output capability. Price ranges from US$7000 to US$14,000 depending on type of bulk supply pump used.
 
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FOF SEMI AUTO - < 3000 Containers per Day

This filling machine is built on a larger frame and has the ability to add up to 14 nozzles but from a practical matter, it is still a semiautomatic machine and therefore only 4 nozzles are justified. Semiautomatic means that the operator only presses a footswitch and the filling cycle begins and then stops automatically with the operator having both hands free for bottle handling. Because this machine as an electronic operating system, it can be upgraded to fully automatic use at anytime in the future. This much future flexibility raises the cost of an entry level machine somewhat but it is the ideal filling machine for the savvy user who expects their business to grow. Price ranges from  US$14,000 to US$21,000 depending on type of bulk supply pump used.

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FOF SEMI UPGRADE - < 10000 Containers per Day

As outlined above this overflow filling machine has been upgraded to fully automatic operation with the operator needed only for loading bottles. The machine operates autonomously to the presence of containers presented to it by an indexing conveyor system. This is an economy priced fully automatic filling machine with excellent output but limited ability to fill at very high speeds due to the more simplifed operating system of the semiautomatic upgrade operating system. Price ranges from  US$22,000 to US$26,000 depending on type of bulk supply pump used.

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FOF HP SMALL FRAME > 10000 Containers per Day

This top of the line small frame (36" to 48" wide) overflow filling machine is used on smaller bottles sizes and can reach output capacities greater than 60,000 containers per day. The system can be fitted with as few as 4 filling nozzles and then expanded to up to 14 nozzles at any time in the future. Sophisticated bottle management and error controls including upstream and downstream backup detection allows for sustained high speed operation. Price ranges from US$28,000 to US$35,000 depending on type of bulk supply pump used and number of nozzles.

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FOF HP LARGE FRAME > 10000 Containers per Day

This top of the line large frame (to 60" wide) overflow filling machine is used on  larger bottle sizes e.g. F-style gallons and greater or for up to 16 heads on smaller bottles for very high speed production rates of up to 200 cpm. Like the small frame system above, this filling machine accomplishes sustained high speed output with sophisticated bottle managment and error controls. Daily production in a single shift on this machine has been recorded at over 70,000 containers. This platform's fill speeds on small containers competes with some rotary systems at a more favorable cost.  Price ranges from US$36,000 to US$50,000 depending on type of bulk supply pump used and number of nozzles.


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